Blog | Details

Advantages and disadvantages of rotogravure printing compared to flexo

blog image
17/08/2025 By : Engineer Golzadeh

Advantages and disadvantages of rotogravure printing compared to flexo

Advantages and Disadvantages of Rotogravure Printing Compared to Flexo

#### ✅ **Advantages of Rotogravure:**  
- **Excellent print quality** (suitable for images with complex details and colors).  
- **High durability and resistance** in large print runs (metal cylinders have longer longevity).  
- **Suitable for printing on thin materials** such as foil and plastic films.  

#### ❌ **Disadvantages of Rotogravure:**  
- **High initial cost** (procuring metal cylinders is expensive).  
- **Longer setup time** (compared to flexo).  
- **Less flexibility** in changing designs (replacing cylinders is more difficult).  

#### ✅ **Advantages of Flexo:**  
- **More cost-effective** for large print runs.  
- **More flexible** (changing polymer plates is easier).  
- **Higher printing speed** and suitable for simple packaging.  

#### ❌ **Disadvantages of Flexo:**  
- **Lower print quality** compared to rotogravure (especially in fine details).  
- **Not suitable for printing on thin surfaces** (may cause tearing).  

🔹 **Summary:**  
- **Rotogravure** is suitable for high-quality and large-volume projects, but has higher costs.  
- **Flexo** is a more economical and faster option, but its quality is lower for professional work.

×